whx112减速机壳加工工艺及夹具设计.doc

WHX112减速机壳加工工艺及夹具设计


内容摘要：
在生产过程中，使生产对象（原材料，毛坯，零件或总成等）的质和量的状态发生直接变化的过程叫工艺过程，如毛坯制造，机械加工，热处理，装配等都称之为工艺过程。在制定工艺过程中，要确定各工序的安装工位和该工序需要的工步，加工该工序的机车及机床的进给量，切削深度，主轴转速和切削速度，该工序的夹具，刀具及量具，还有走刀次数和走刀长度，最后计算该工序的基本时间，辅助时间和工作地服务时间。
关键词：
工序，工位，工步，加工余量，定位方案，夹紧力
Abstract :
Enable producing the target in process of production (raw materials, the blank , state of quality and quantity on part become always ) take place direct course of change ask craft course, if the blank is made, machining, heat treatment , assemble etc. and call it the craft course. In the course of making the craft , is it confirm every erector location and worker step that process need this of process to want, the locomotive of processing , this process , and the entering the giving amount of the lathe, cut depth , the rotational speed of the main shaft and speed of cutting, the jig of this process, the cutter and measuring tool, a one hundred sheets of number of times still leaves and a one hundred sheets of length leaves, calculate basic time of this process , auxiliary time and service time of place of working finally.
 Keyword:
The process, worker one, worker's step , the surplus of processing, orient the scheme , clamp strength

目      录

摘要
Abstract

第一章     绪论……………………………………………………………………… 3
第二章 零件的工艺分析…………………………………………………………3
2.1 零件的工艺分析………………………………………………………… 3
2.2 确定毛坯的制造形式…………………………………………………… 3
2.3 箱体零件的工艺性……………………………………………………… 3
第三章  拟定箱体加工的工艺路线……………………………………………… 3
  3.1   定位基准的选择………………………………………………………  3
3.2   加工路线的拟定………………………………………………………  4
第四章  加工余量，工序尺寸及毛坯尺寸的确定……………………………… 6
  4.1   机盖………………………………………………………………………   6
  4.2   机座………………………………………………………………………   7
  4.3   机体………………………………………………………………………   8
第五章  确定切削用量及基本工时………………………………………………   9
  5.1   机盖………………………………………………………………………  9
5.2 机座………………………………………………………………………  14
5.3 机体………………………………………………………………………  23
第六章 夹具设计…………………………………………………………………  34
6.1   粗铣下平面夹具………………………………………………………… 34
6.2   粗铣前后端面夹具……………………………………………………… 36
参考文献  …………………………………………………………………………  40
结论  …………………………………………………………………………  41
附录  …………………………………………………………………………  42
外文资料及译文………………………………………………………………  47