集装箱用物流起升及搬运设备的结构设计.rar

集装箱用物流起升及搬运设备的结构设计

摘　　要
随着世界物流业的高速发展，集装箱越来越受到物流行业的重视，成为了各国必不可少的物流设备之一。然而集装箱体积庞大，质量过重，要起升或搬运集装箱都必须有专业大型设备来支持。但是对于一些特殊场合（如机舱、船舱等），由于空间等因素的受限，致使集装箱搬运进入机舱成为一大难题。除此之外，集装箱运输同时又是一种资本高度密集的行业。专用的集装箱泊位码头设施包括有前沿、货场、维修车间、控制塔、货运站、门房，以及集装箱装卸机械等，耗资非常巨大[1]。这成为集装箱起升及搬运的又一大难题。
小型的集装箱用物流起升及搬运设备因体积小，行动灵活方便，设计、制造以及维护成本较低，可以大大方便集装箱在特殊场合的起升及搬运，大大减小某些时候的集装箱运输成本，所以，小型集装箱用物流起升及搬运设备的设计，是解决当今集装箱运输存在的某些问题的有效途径之一。
本文简要介绍了各类集装箱用起升及搬运设备的结构和特点以及集装箱运输业的发展概况，并对集装箱用起升及搬运设备的设计要点进行了简要说明。本文以某小型集装箱用起升及搬运设备为研究对象，重点介绍了该设备的结构特点以及运作原理。
该设备的结构主要包括连接机构、驱动机构以及行走机构。通过对这些机构的设计校核该，可以得出一套结构紧凑，经济适用的集装箱用物流起升及搬运设备，以有效解决集装箱运输不便和成本高等某些难题。

 
Structure design of transport and jack up unit for container
Abstract
With the high-speed development of the logistics industry, container more and more get the attention of the logistics industry, become an indispensable logistic equipment of one of all countries. However, container is very huge and heavy, to lifting or handling containers must be professional large equipment to support. But for some special cases (Such as the cabin), Because of the space of the factors such as limited, the container handling into the engine room be a big problem. In addition to this, container transportation is a capital intensive industry at the same time. Dedicated container facilities include goods yard, maintenance shop, freight station, container loading and unloading equipment and so on, cost tremendous. It makes container lifting and handling become a big problem, too.
Because of the small size of the small container lifting and with handling equipment, and it is convenient movement, design, manufacturing and maintenance cost is low, Can greatly facilitate container on special occasions of hoisting and handling, reduce some of the container transportation cost when, so with small container logistics lifting and handling equipment design, absolution to today's container transportation to some of the problems that exist one of the effective ways.
This paper briefly introduced the use of all kinds of container lifting and handling equipment structure and characteristics and the development situation of the container transportation industry, and with the lifting of container handling equipment and the main points of design is also expounded. In this paper with a small container lifting and handling equipment for research object, the equipment is mainly introduced the structure characteristic and operation principle.
This equipment mainly includes: bindiny mechanism, driving mechanism and travelling mechanism. Through the design of the mechanism to check this, can come to a compact structure, economy applicable container lifting with logistics and transportation equipment, in order to solve problems container transportation cost and inconvenience caused higher some.
 
目　　录
摘　　要 1
Abstract 2
引    言 1
1绪论 2
1.1集装箱起升及搬运设备设计背景 2
1.2大型集装箱搬运设备装卸常见事故 2
1.2.1货物重心偏离，箱体向叉车一侧倾倒 2
1.2.2箱内货物重心偏离，箱体从吊上坠落 3
1.2.3集装箱从龙门吊上坠落，造成货损 3
1.2.4吊车臂撞击桥梁车毁桥损 3
1.3集装箱搬运设备发展概况 3
1.3.1国外集装箱搬运设备发展概况 3
1.3.2国内集装箱搬运设备发展概况 5
1.4常见的集装箱起升与搬运设备 6
1.4.1岸边集装箱起重机（简称岸桥或桥吊） 6
1.4.2集装箱龙门起重机（简称场桥） 6
1.4.3集装箱跨运车 8
1.4.4集装箱叉车 8
1.4.5集装箱牵引车 9
章末小结 10
2集装箱用物流起升及搬运设备的整体方案设计 11
2.1整体设计 11
2.2集装箱用起升及搬运设备的工作原理 11
2.3设备驱动方案选择 12
2.3.1方案一  使用液压杆带动设备起升或下降 12
2.3.2方案二  使用丝杠副带动设备起升或下降 13
2.4设备升降方案设计 13
2.5设备行走方案设计 15
2.6设备连接方案设计 16
本章小结 18
3 集装箱用物流起升及搬运设备零部件校核 19
3.1连接机构数据校核 20
3.1.1连接机构销的选择 20
3.1.2锁片数据设计 22
3.1.3与立柱连接的套筒数据设计 23
3.1.4连接机构上部夹板结构数据设计 25
3.1.5连接机构其他结构数据设计 26
3.2驱动机构数据校核 26
3.2.1立柱数据校核 27
3.2.2丝杠设计数据校核 30
3.2.3四边形框架数据校核 33
3.2.4立板数据校核 36
3.3行走机构数据校核 38
3.3.1万向轮结构设计及数据校核 38
3.3.2轴承选择及校核 40
章末小结 42
4 集装箱用物流起升及搬运设备内部连接部分数据设计校核 43
4.1立柱与摇杆连接设计数据校核 43
4.2滚珠丝杠与立柱连接设计数据校核 44
4.3滚珠丝杠与立板连接设计数据校核 45
4.4立板与脚轮连接设计数据校核 46
章末小结 47
5 集装箱用物流起升及搬运设备的安装、维护与运行 48
结　　论 49
参 考 文 献 50
附 录 52
附录一： 52
附录二： 59
在 学 取 得 成 果 63
致　　谢 64