注塑模具毕业设计论文图纸：setwell电话机听筒下壳模具的设计与制造（含proe三维图mstcam.zip
注塑模具毕业设计论文图纸：setwell电话机听筒下壳模具的设计与制造（含proe三维图mstcam,毕业设计 setwell电话机听筒下壳模具的设计与制造（含proe三维图mstcam仿真加工）论文说明书共45页，字数总计：18433资料简介：mstcam仿真加工（一套）proe设计图纸（一套）模具零件加工工序卡片集.doc模具零件加工工序卡片集封面.doc零件加工工艺过程卡片集封面.doc零件加工工艺过程卡片集.d...
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毕业设计 setwell电话机听筒下壳模具的设计与制造（含Proe三维图MstCAM仿真加工）
论文说明书共45页，字数总计：18433
资料简介：
MstCAM仿真加工（一套）
proe设计图纸（一套）
模具零件加工工序卡片集.doc
模具零件加工工序卡片集封面.doc
零件加工工艺过程卡片集封面.doc
零件加工工艺过程卡片集.doc
毕业设计说明书封面.doc
摘要.doc
毕业设计说明书正文.doc
A0-模具装配图.dwg
零件图.dwg
A4-斜楔.dwg
A4-斜滑块杆.dwg
A4-斜导柱.dwg
A3-推板.dwg
A1-动模板（凸模）.dwg
A4-水嘴.dwg
A4-拉料杆.dwg
A4-浇口套.dwg
A4-滑座.dwg
A4-滑块型芯.dwg
A4-复位杆.dwg
A4-堵塞.dwg
A1-动模座板.dwg
A3-动模支承板.dwg
A4-定位圈.dwg
A1-定模固定板.dwg
A4-定距拉板.dwg
A1-推杆固定板.dwg
A4-顶杆3.dwg
A4-顶杆2.dwg
A4-顶杆1.dwg
A3-垫块.dwg
A4-导柱2.dwg
A4-导柱1.dwg
A4-导套.dwg
A1-定模板（凹模）.dwg
setwell电话机听筒下壳模具的设计与制造
摘要：注塑模具是现在所有塑料模具中使用最广的模具，能够成型复杂的高精度的塑料制品。本课题是对电话机听筒下壳进行模具设计并分析加工工艺。
本模具考虑到年产量、工厂的设备及塑件的精度要求，选择一模两腔结构。以制品的中间水平面为分型面,使制品顺利脱模。主流道采用带Z形头拉料杆的冷料穴，脱模时方便将主流道凝料和塑件带出。分流道采用平衡对称式分布, 确保熔融塑料几乎能同时到达每个型腔的进料口。为了使动、定模能够准确地动作, 导向定位机构利用导柱与导套的配合。顶出机构是推杆推出的一次脱出机构。考虑到零件的位置关系,冷却水道采用循环式分布，以便冷却均匀、快速。
采用Pro／Engineer、MoldFlow来实现电话听筒的三维设计及模具成型零件设计，分析制件的成型质量和完成分型面的设计，再采用EMX组件来实现模架的装配，并在产品设计及模具装配过程中，辅助以必要的理论计算，将数字化设计与理论计算结合起来，可以大大缩短产品研发周期、模具设计周期，提高产品设计及模具设计的准确性、产品成型质量，降低产品研发、模具设计成本。在设计过程中制定了合理的工艺方案，满足了大批量生产要求。同时，还编制了详细的工艺文件来保证模具的顺利加工及制品的生产。
通过合理的设计，本模具满足生产与应用的要求。
关键词：注塑模具；加工工艺分析；Pro/E；MoldFlow；
The Design and Manufacturing of the lower shell of the setwell Telephone Receiver Mold
Abstract：At present ,injection molding is the plastics mould that has being used most extensively , it can mold the complex and high accurate plastic product. The Subject is about the design of the lower shell of the telephone receiver’s mold and process analysis.
Considering the annual output, the equipment of the factory and the requirement of precision of the plastic product, two cavities in a mould. The middle horizontal surface of the goods was choosed as the parting line to make goods by demold successfully. The spruce uses the cold-slug well with Z type pulling rod to pull the spruce solidified materials when ejecting. The runner is designed to be balanced and symmetrical distribution, ensure that melting plastic could reach each cavity’s gate almost.. Suspension and Positioning mechanism use matched guide pillar and guide sleeve to make movable mould, fixed mould to work accurately. The knockouts uses once ejecting mechanism that lifter pushes out. By the relation of the position of each part, cooling channels are designed to straight channels to cool effectively, quickly.
With Pro/Engineer,MoldFlow to implement three-dimensional design and mold volume design of the telephone receiver, and shaping quality of part was analyzed and the parting line was designed by Pro/Engineer, then utilized EMX to accomplish the assemblage of the mold with the assistance of essential theory calculate mixed with figure design. It would not only shorten the cycle of product research and mold design, and improve the preciseness and the product shaping quality, but also lower the cost of the research. Having made the rational craft scheme in the design process ,so it has met the requirement of producing in enormous quantities. Moreover, it also prepared a detailed document to ensure that the process for the smooth processing of mold and apparel production.
Through the rational design, It has meet the production and application of the requirements.
Key words: injection mould；process analysis；Pro/E；MoldFlow
目录
1 前言 1
1.1 课题内容 1
1.2 课题背景 1
1.3 课题的来源及要求 1
1.4 模具国内外发展概况 2
2 总体方案设计 3
2.1 塑件的测绘 3
2.2 塑件的造型 5
2.3 塑件的材料选择与分析 6
2.4 塑件尺寸精度 7
2.5 模具材料的选择 7
2.6 脱模斜度 8
2.7 型腔数目的确定 8
2.8 注射机的选择 8
3 具体设计说明 9
3.1 分型面的确定 9
3.2浇注系统的设计 11
3.3 主流道的设计 11
3.4 分流道的设计 12
3.5 浇口的设计 13
3.6 冷料穴的设计 17
3.7 冷却装置设计 17
3.8推出机构设计 22
3.9 推杆 22
3.10 复位杆 23
3.11 导向装置 23
3.12 侧抽芯的设计 23
3.13确定各模板尺寸 24
3.14 型腔成形尺寸计算 25
3.15 注射机技术参数的校核 27
3.16 零件强度计算及校核 29
4 模具的三维造型 32
4.1 凸凹模三维造型 32
4.2模架的三维造型 33
5 型腔工艺分析及加工仿真 35
6 各种工艺卡片 41
7 ..
论文说明书共45页，字数总计：18433
资料简介：
MstCAM仿真加工（一套）
proe设计图纸（一套）
模具零件加工工序卡片集.doc
模具零件加工工序卡片集封面.doc
零件加工工艺过程卡片集封面.doc
零件加工工艺过程卡片集.doc
毕业设计说明书封面.doc
摘要.doc
毕业设计说明书正文.doc
A0-模具装配图.dwg
零件图.dwg
A4-斜楔.dwg
A4-斜滑块杆.dwg
A4-斜导柱.dwg
A3-推板.dwg
A1-动模板（凸模）.dwg
A4-水嘴.dwg
A4-拉料杆.dwg
A4-浇口套.dwg
A4-滑座.dwg
A4-滑块型芯.dwg
A4-复位杆.dwg
A4-堵塞.dwg
A1-动模座板.dwg
A3-动模支承板.dwg
A4-定位圈.dwg
A1-定模固定板.dwg
A4-定距拉板.dwg
A1-推杆固定板.dwg
A4-顶杆3.dwg
A4-顶杆2.dwg
A4-顶杆1.dwg
A3-垫块.dwg
A4-导柱2.dwg
A4-导柱1.dwg
A4-导套.dwg
A1-定模板（凹模）.dwg
setwell电话机听筒下壳模具的设计与制造
摘要：注塑模具是现在所有塑料模具中使用最广的模具，能够成型复杂的高精度的塑料制品。本课题是对电话机听筒下壳进行模具设计并分析加工工艺。
本模具考虑到年产量、工厂的设备及塑件的精度要求，选择一模两腔结构。以制品的中间水平面为分型面,使制品顺利脱模。主流道采用带Z形头拉料杆的冷料穴，脱模时方便将主流道凝料和塑件带出。分流道采用平衡对称式分布, 确保熔融塑料几乎能同时到达每个型腔的进料口。为了使动、定模能够准确地动作, 导向定位机构利用导柱与导套的配合。顶出机构是推杆推出的一次脱出机构。考虑到零件的位置关系,冷却水道采用循环式分布，以便冷却均匀、快速。
采用Pro／Engineer、MoldFlow来实现电话听筒的三维设计及模具成型零件设计，分析制件的成型质量和完成分型面的设计，再采用EMX组件来实现模架的装配，并在产品设计及模具装配过程中，辅助以必要的理论计算，将数字化设计与理论计算结合起来，可以大大缩短产品研发周期、模具设计周期，提高产品设计及模具设计的准确性、产品成型质量，降低产品研发、模具设计成本。在设计过程中制定了合理的工艺方案，满足了大批量生产要求。同时，还编制了详细的工艺文件来保证模具的顺利加工及制品的生产。
通过合理的设计，本模具满足生产与应用的要求。
关键词：注塑模具；加工工艺分析；Pro/E；MoldFlow；
The Design and Manufacturing of the lower shell of the setwell Telephone Receiver Mold
Abstract：At present ,injection molding is the plastics mould that has being used most extensively , it can mold the complex and high accurate plastic product. The Subject is about the design of the lower shell of the telephone receiver’s mold and process analysis.
Considering the annual output, the equipment of the factory and the requirement of precision of the plastic product, two cavities in a mould. The middle horizontal surface of the goods was choosed as the parting line to make goods by demold successfully. The spruce uses the cold-slug well with Z type pulling rod to pull the spruce solidified materials when ejecting. The runner is designed to be balanced and symmetrical distribution, ensure that melting plastic could reach each cavity’s gate almost.. Suspension and Positioning mechanism use matched guide pillar and guide sleeve to make movable mould, fixed mould to work accurately. The knockouts uses once ejecting mechanism that lifter pushes out. By the relation of the position of each part, cooling channels are designed to straight channels to cool effectively, quickly.
With Pro/Engineer,MoldFlow to implement three-dimensional design and mold volume design of the telephone receiver, and shaping quality of part was analyzed and the parting line was designed by Pro/Engineer, then utilized EMX to accomplish the assemblage of the mold with the assistance of essential theory calculate mixed with figure design. It would not only shorten the cycle of product research and mold design, and improve the preciseness and the product shaping quality, but also lower the cost of the research. Having made the rational craft scheme in the design process ,so it has met the requirement of producing in enormous quantities. Moreover, it also prepared a detailed document to ensure that the process for the smooth processing of mold and apparel production.
Through the rational design, It has meet the production and application of the requirements.
Key words: injection mould；process analysis；Pro/E；MoldFlow
目录
1 前言 1
1.1 课题内容 1
1.2 课题背景 1
1.3 课题的来源及要求 1
1.4 模具国内外发展概况 2
2 总体方案设计 3
2.1 塑件的测绘 3
2.2 塑件的造型 5
2.3 塑件的材料选择与分析 6
2.4 塑件尺寸精度 7
2.5 模具材料的选择 7
2.6 脱模斜度 8
2.7 型腔数目的确定 8
2.8 注射机的选择 8
3 具体设计说明 9
3.1 分型面的确定 9
3.2浇注系统的设计 11
3.3 主流道的设计 11
3.4 分流道的设计 12
3.5 浇口的设计 13
3.6 冷料穴的设计 17
3.7 冷却装置设计 17
3.8推出机构设计 22
3.9 推杆 22
3.10 复位杆 23
3.11 导向装置 23
3.12 侧抽芯的设计 23
3.13确定各模板尺寸 24
3.14 型腔成形尺寸计算 25
3.15 注射机技术参数的校核 27
3.16 零件强度计算及校核 29
4 模具的三维造型 32
4.1 凸凹模三维造型 32
4.2模架的三维造型 33
5 型腔工艺分析及加工仿真 35
6 各种工艺卡片 41
7 ..
