手机外壳注塑模具设计及型腔仿真加工.zip

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手机外壳注塑模具设计及型腔仿真加工,论文说明书共29页,字数总计:14416资料简介:仿真加工proe模具三维设计英文及翻译文献资料毕业设计任务书.doc毕业设计实习报告.doc课题申报表.doc文献资料-封面.doc开题报告.doc毕业设计说明书:.doc摘要.doc说明书目录.doc...
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手机外壳注塑模具设计及型腔仿真加工
论文说明书共29页,字数总计:14416
资料简介:
仿真加工
Proe模具三维设计
英文及翻译
文献资料
毕业设计任务书.doc
毕业设计实习报告.doc
课题申报表.doc
文献资料-封面.doc
开题报告.doc
毕业设计说明书:手机外壳注塑模具设计及型腔仿真加工.doc
摘要.doc
说明书目录.doc
说明书封面.doc
模具零件加工工序卡片集.doc
模具零件加工工序卡片集封面.doc
三维图册.doc
三维图册目录.doc
三维图集封面.doc
A0-装配图.dwg
A2-型腔.dwg
A2-型芯.dwg
A3-垫块.dwg
A3-动模座板.dwg
A3-型芯模座.dwg
A3-制品零件图.dwg
A3=型腔模座.dwg
A3-定模座板.dwg
A4-侧型芯1.dwg
A4-斜导柱.dwg
A4-楔块.dwg
A4-限位钉.dwg
A4-推杆.dwg
A4-推板固定板.dwg
A4-推板.dwg
A4-拉料杆.dwg
A4-浇口套.dwg
A4-固定块.dwg
A4-复位杆.dwg
A4-定位圈.dwg
A4-导柱.dwg
A4-导套2.dwg
A4-导套1.dwg
A4-弹簧.dwg
A4-侧型芯2.dwg
手机外壳注塑模具设计及型腔仿真加工

摘 要 :本课题是关于手机外壳模具的设计,主要是手机外壳注射成型模的结构设计和模具加工制造。手机的形状较为复杂,所以模具设计中要考虑的因素有很多,除考虑它的出模、分型面,还需考虑它成型的质量,表面光洁度等。所以我们设计应认真分析塑料制品的结构,寻求最佳的设计方案并选择成型设备的规格和型号。分型面的选择很重要,制件不是平直表面,分型面的选择既要考虑不影响制件表面的美观,又要达到结构要求。浇注系统的设计也很重要,在此次设计中我选点浇口,并设有冷料穴。拉料杆采用Z形,这就解决了制品出模的问题。编制塑件的模型成型工艺,并进一步对该注射模结构进行设计,编制该注射模主要零件的加工工艺,最后进行型腔仿真加工。
结构设计包括分型面、型腔布置、浇注系统、排气系统、加热冷却系统、侧向抽芯机构、顶出机构、脱模机构以及主要零部件的设计。模具加工制造运用PRO/E进行三维造型设计并对注塑模模具进行装配,对手机外壳注塑模具定模板型腔的加工工艺进行了分析,并利用Mastercam软件进行了仿真加工,其切削过程直观,切削参数得以体现,不合理的参数可以改进,能最大限度地降低能源和材料消耗,提高加工效率。此注射模设计的结构特点是点浇口形式的双分型面的注射模,是侧向抽芯。经生产验证,该模具结构设计巧妙、操作方面、使用寿命长、塑件达到技术要求。
关键词:模具设计:注塑模具;仿真加工;分型面


The design of the mobile shell mould And
the simulation processing of the mold cavity
Abstract: This topic is to design the mobile shell mold, which includes the structure design mould assist designing for manufacturing, and the working process of the injection mould of the front cover of the mobile shell set were introduced. Mobile shape so complicated that the mold design has a lot of factors to be considered , in addition to its ejector pin, parting surface, it needs to consider forming the quality of surface finish, and so on. Therefore, we should carefully design the structure of plastic products, find the best design options and choose the molding equipment specifications and models. It is very important, not the straight parts surface, parting surface of choice it is necessary to consider not affect parts of the surface appearance, but also to structural requirements. Pouring system design is also important in the design of the election, pin gate cold-slag well and Z-shape pin were chosen which are solved the problem of products to die. Plastic Parts of the Process model, and further injection structure of the design, preparation of the main components of the injection-processing technology, a cavity simulation final processing.
The structure design involve parting plane, cavity layout, old systems, heating cooling systems, the side core pulling mechanism structure, prop up the organization, drawing patterns and the design process of the main work pieces. The later use PRO/E to construct carries on the three dimensional modeling and to assemble the injection mould. The processing craft of the cavity of fixed plate of the base of the mobile shell are analyzed, and the simulation process are carry out with the software of Mastercam,which can observe the geometric figure of the process of cutting very visually, the machine parameters users setting have been fully reflected to improve the unreasonable parameters, to minimize consumption of energy and materials and to improve processing efficiency. The structure characteristic of this injection mould was a two-parting surface , and was a side core pulling mechanism. The mould was proved to be a clever design by production practice , the mould could be operated easily , the service life of the mould was long and the plastics parts produced by the mould could meet the technical requirement.
Key words: mold design; injection mould; processing simulation; parting plane;
目录
1 前言 1
1.1 课题意义 1
1.2 国内外发展现状 1
1.3 设计前提及主要问题 2
1.4 解决的主要问题和总体设计思路 3
1.5 预期成果和实际价值 3
2 总体方案论证 4
3 具体设计说明 5
3.1 塑件测绘 5
3.2 塑件三维实体造型 5
3.3 材料的选择 6
3.3.1制品材料 6
3.3.2模具材料的选择 6
3.4 注塑机的校核 7
3.4.1注塑设备的确定 7
3.4.2注塑机有关工艺参数..