汽车后桥壳的焊接工艺设计(本科毕业论文设计).doc
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汽车后桥壳的焊接工艺设计(本科毕业论文设计),摘要汽车后桥壳是汽车底盘上的关键零件。其内部安装有主轴减速器、半轴等零件,它承受汽车的重力并将车轮上的各种作用力通过悬架系统传给车架或车身。焊接是汽车车桥制造的主要工艺手段。本文以汽车后桥壳焊接为研究对象,在介绍了其焊接技术概况、新技术及发展趋势的基础上,完成了汽车后桥壳优质低碳化结构钢16mn材料的焊接性分析、焊接结...
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ABSTRACT
The real axle shield is a key part of chassis in automobile, inside which installs the spindle reducer, semiaxis and other parts. The shield can bear the gravity of automobile and transmit various forces from wheels to the auto frame or body via the suspension system. Welding is the main process means for manufacturing the vehicle axles.
Based on the research for welding vehicle axle shield, after having been introduced the profile of welding, new technology as well as the tendency of its development, this paper is focused on the analysis of high-quality low-carbon steel 16 Mn, the structure of welding, selection for welding methods as well as materials. the proper welding processing of axle shield and the auto-wielding schemes have been designed.
After thorough analysis, the MAG welding processing which can be obtained better comprehensive mechanical properties and lower costs for girth wielding has been selected for jointing the axle shield and the semiaxis sleeve girth. The unionmelt welding is also adopted as a processing for jointing the shield. Under the acquaintance of the high-quality low-carbon steel 16 Mn and its requirement for welding characteristics, series of parameters for MAG and unionmelt welding have been confirmed, such as the format of welding splice, veeangle, current, voltage and the speed of welding. Types of potential defects and their causes have also been studied. Thus measures for better welding processing to secure high qualities have been put forward.
Key words£ºThe real axle shield, welding, unionmelt welding, MAG welding
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1.4 ±¾¿ÎÌâµÄÑо¿ÄÚÈݼ°Ó¦ÓÃÒâÒå 5
2 Æû³µºóÇſDzúÆ·º¸½Ó½á¹¹ 6
2.1ºóÇŵĽṹÌصã 6
2.2ºóÇŵĺ¸½Ó½á¹¹ 8
2.3ºóÇź¸½Ó²ÐÓàÓ¦Á¦µÄÓ°ÏìºÍÏû³ý 8
2.3.1º¸½Ó²ÐÓàÓ¦Á¦µÄÐÎ³É 8
2.3.2º¸½Ó²ÐÓàÓ¦Á¦µÄÓ°Ïì 8
2.3.3º¸½Ó²ÐÓàÓ¦Á¦µÄÏû³ý 8
3Æû³µºóÇſDzÄÁϵĺ¸½ÓÐÔ 9
3.1º¸½ÓÁÑÎƵÄÃô¸ÐÐÔ 9
3.1.1 16MnÀäÁÑÎÆ 9
3.1.2ÈÈÓ°ÏìÇø´à»¯ 10
3.2 16Mnº¸½ÓÐԵĸĽø 11
4º¸½Ó·½·¨ºÍº¸½Ó²ÄÁϵÄÑ¡Óà 12
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4.1.2ÎÙ¼«ë²»¡º¸£¨TIGº¸£© 13
4.1.3¶þÑõ»¯Ì¼ÆøÌå±£»¤º¸ 14
4.1.4 MAGº¸ 15
4.1.5Ħ²Áº¸ 16
4.1.6Âñ»¡×Ô¶¯º¸ 17
4.2º¸½Ó·½·¨µÄÑ¡Ôñ 17
4.3º¸½ÓÉ豸µÄÑ¡Ôñ 19
4.3.1ÉÏÏÂÇÅ¿ÇÁ¬½ÓµÄº¸½ÓÉ豸 19
4.3.2ÖáÌ׹ܺÍÇſǵĺ¸½ÓÉ豸 20
4.4º¸½Ó²ÄÁϵÄÑ¡Ôñ 20
5º¸½Ó¹¤ÒÕÉè¼Æ 21
5.1º¸½Ó½ÓÍ·¼°Æ¿ڵÄÉè¼Æ 21
5.2Âñ»¡×Ô¶¯º¸º¸½Ó¹æ·¶²ÎÊýÉè¼Æ 22
5.3 MAGº¸µÄº¸½Ó²ÎÊýÉè¼Æ 23
6×Ô¶¯º¸·½°¸Éè¼Æ 25
6.1¹¤ÒÕÁ÷³Ì 25
6.2Éè¼Æ˼Ïë 25
6.3Ö÷Ҫװ±¸×é³É 25
6.4¿ØÖÆϵͳ 26
7½áÂÛ 28
²Î¿¼ÎÄÏ× 29